IS-I-460 Modular

FournisseursInterSelect

Inline Selective Soldering for high quantities. One machine – one control – vary number of modules. An Inline solution, which can be adjusted to your needs and grow with your task. The line is ready for boards up to 460x460mm.

Preloader

 

InterSelect Modular systems consist of a flux module, preheat module and solder module. These modules can be set one behind the other in which our customers can adjust the system to their needs. Despite the small footprints of just 3.9m² for the IS-I-460 Modular soldering system can accommodate very large boards of 460x460mm - space efficiency is second to none! As Inline systems with automatic width adjustment of the conveyor, all IS-I-460 modules can be integrated in a production line or between a PCB loader and unloader.

 

Variants:

 

Two IS-I-460 S soldering modules

 

 

Ideally suited for high throughput requirements. This variant results in a reduction of cycle time. Parallel processing with two soldering units and use of best solder nozzle dimensions with small solder nozzle in the first machine for solder joints and large solder nozzle in the second machine, consequently throughput of boards will be at least doubled.

Fluxing module IS-I-460 FM, preheat module IS-I-460 PM and IS-I-460 SM soldering module

 

 

Ideally suited for high mass assemblies which need to be preheated or need long preheat cycles. Fluxing, preheat and soldering are performed simultaneously. Because the soldering process usually is the most time-consuming process, it determines the cycle time.

Fluxing module, preheat module and two IS-I-460 S soldering modules.

 

 

For very high thruput and boards up to 460x460mm this configuration is predestined, the machine can as well used with two diffterent nozzle diameters for small nozzle & big nozzle or for two different alloys (Lead-free and Leaded)

 

 

Configuration

The turnkey-machine is set up and installed easy and can start production right after uncrating.

 

Solder Pot

All InterSelect selective soldering machines have a Titan solder pot which can handle all kinds of solder alloy. By default the machine is equipped with nitrogen insertion and cover. The intelligent setting makes maintenance and cleaning of the solder pot and the solder simple and quick.

 

Fluxer

The MicroDrop-Jet Fluxer has a Flux-Tank with pressure control and accepts alcohol- and water-based flux types. With an accuracy and repeatability of ± 0.1mm the micro-drop Fluxer reaches a speed of up to 200mm/s  

 

Preheater

The optional Top- and Bottom-Preheater with infrared emitters can be adjusted depending on the board size to ensure energy-efficient production. While preheating a pyrometer control measures the exact temperature right on the PCB surface and continuously regulates the heating power.

 

PC and Software

The machine has an integrated PC running Windows 7 and pre-installed machine software. The soldering solftware features 3 password protected user levels and is designed with an emphasis on intuitive operation.

Technical Spécifications:

Footprint:3870 x 1300 x 1390mm ( LxBxH)

PCB holder:Length min.max. 50-460mm
.Width min.max. 50-460mm
.Components above up to 120mm
.Components below up to 40mm
.Max weight 15 KG

Energy3 phase 400V
.1,3 m³/h N2 bei 99,99% 
.3-6 bar compressed air

PreheatingIR Heater from 1,5 up to 4,5 KW above
.IR Heater from 1,5 up to 4,5 KW below

Solder pot12 KG
.Pump unit made of titanium
.Pot made of titanium

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